Science of Hamon Patterns
Cross-sectional structure of Japanese swords
Japanese swords are known for being “hard to break,” “hard to bend,” and “razor sharp.” To fulfill these expected functions, the materials used in the sword have to be hard to make it hard to bend and razor sharp, while at the same time being soft enough for the sword to be hard to break. To solve this conflict, the low carbon content steel is used for the inner layer and high carbon content steel for is used for the outer layer of Japanese swords.
Quenching
After the Japanese sword has been formed, the blade is coated in clay before quenching.
The quenching process is as follows: first, the sword is heated to a high temperature (approximately 800 ℃, depending on the swordsmith). Then, the sword is rapidly cooled in water. This process hardens the edge of the sword. If, however, the heat is not high enough or the cooling down speed is not rapid enough, the sword will not be appropriately quenched.
Quenching and temper line patterns
Referring to the clay coating mentioned earlier, the clay is applied thinly to the edge of the sword, the area which should be heated or cooled and quenched easily. However, the clay coating is applied thickly to the rest of the sword. This is the area which should be harder to heat or cool down and is therefore difficult to quench.
The speed of heating or cooling differ, depending on the thickness of the clay and the sword itself. The edge of the sword is cooled down rapidly and becomes hard steel (microstructure). The patterns that appear between the area that is quenched and the one not quenched is called the tempered line.
Why are tempered lines reflective?
The quenching process makes the tempered line patterns appear. The surface of this area is rough and has angularities. When a light is shined on the sword, this area shows a diffused reflection, which is considered one of the reasons why the temper line pattern of a sword appears bright.
It is important to note that the conditions of the materials differ and temperatures of different areas of the sword vary when the smith is forging the sword. Moreover, what happens during the quenching process is not constant. The surface of the sword is also not always even and flat. People’s eyes are capable of catching very subtle differences—as described above—on a micro- and macroscopic scale and these variations are then perceived as changes in the patterns.